fix(cases): bounded path probe landing fixes (#516)

- hooks-config: a probe the bulk cap refused gets ONE bounded re-probe past the
  cap (probeBeforeTouching), and whatever is still unknown is skipped. The
  per-spawn hook and statusLine helpers used to fall back to an unbounded
  lstat/readFile there, which on a dead workspace never settled and could take
  the last threadpool workers (and hang the boot hook sweep). New test: cap
  engaged, stat/lstat/readFile hanging on two more paths; both helpers return.
- describeUnknownPath()/unknownPathReason(): POST /api/sessions, quick-start and
  GET /api/cases/:name now say a folder was not checked (other mounts are still
  not answering) instead of blaming a healthy folder at the stall ceiling.
  errorCodes unchanged.
- #535 x #516: Create in a custom folder probes the parent through the bounded
  probe before realpath/stat/lstat/readdir touch it; an unknown parent is 422
  OPERATION_FAILED (UNREACHABLE) within the probe timeout. New test.
- Docs: MAX_STALLED default is 2 (follows UV_THREADPOOL_SIZE), CaseInfo
  .unreachable covers a refused probe, the boot sweep skips an unanswering
  workspace, a CLAUDE.md gotcha for bounded probes, verbs.md documents the 422
  (plugin mirror synced), api-reference documents the custom-folder 422.
- Tests: the launcher case-lookup describe is no longer nested in the Grok
  block, and the cap-below-ceiling test no longer depends on an inherited
  UV_THREADPOOL_SIZE / CODEMAN_PATH_PROBE_MAX_STALLED.

Co-Authored-By: Claude Opus 5.5 (1M context) <noreply@anthropic.com>

CLAUDE.md

@@ -146,6 +146,7 @@ Codeman is a Claude Code session manager with web interface and autonomous Ralph
 - **Default bind is loopback-only; non-loopback without a password starts but warns** — the server defaults to `--host 127.0.0.1`. Binding non-loopback (`--host`/`-H`/`CODEMAN_HOST`) without `CODEMAN_PASSWORD` starts anyway but prints a loud warning; `--allow-unauthenticated-network` / `CODEMAN_ALLOW_UNAUTHENTICATED_NETWORK=1` acknowledges it. ⚠️ The production systemd unit passes no `--host`, so prod binds **localhost only**: reach it via `tailscale serve`/tunnel to `127.0.0.1`. A loopback bind is reachable through a same-host tunnel but NOT by a browser hitting the box's LAN IP. `install.sh` is separate and prompts for the binding (defaulting to LAN + a password), and preserves the existing binding on re-runs. → [architecture-invariants#default-bind-and-the-non-loopback-warning-path](docs/architecture-invariants.md#default-bind-and-the-non-loopback-warning-path), `docs/security-architecture.md`
 - **Instance isolation / multi-instance attach danger** — the data dir (`~/.codeman`) and tmux socket (`tmux -L codeman`) are PROCESS-WIDE and shared by every Codeman on the machine, derived from `CODEMAN_INSTANCE` via `src/config/instance.ts`. ⚠️ A 2nd instance on the SAME socket **discovers and attaches PTYs to the first instance's live sessions**, resizing and mutating them. `$HOME` isolation is NOT enough because tmux is system-global. To run two instances, give each a distinct `CODEMAN_INSTANCE` (scopes dir + socket together), or set `CODEMAN_TMUX_SOCKET` + `CODEMAN_DATA_DIR` individually; `scripts/run-beta.sh` does this for a beta alongside prod. **Any new `~/.codeman/...` path MUST go through `dataPath()`**, never `join(homedir(), '.codeman', …)`, and **any new `tmux -L` caller through `resolveTmuxSocketName()`** (both in `config/instance.ts`): the TUI shells out to tmux from a second process, and a hardcoded `codeman` there would point a beta instance at prod's panes. → [architecture-invariants#instance-isolation-and-the-multi-instance-attach-danger](docs/architecture-invariants.md#instance-isolation-and-the-multi-instance-attach-danger)
 - **node-pty's macOS `spawn-helper` ships without `+x`** (issues #6, #204): `node-pty@1.1.0` publishes `prebuilds/darwin-<arch>/spawn-helper` as mode 0644, and macOS launches every PTY through it, so a stock macOS install fails every session start with `Error: posix_spawnp failed.` **Linux can never reproduce it**: `spawn-helper` is an `OS=="mac"` gyp target and node-pty ships no Linux prebuild, so node-gyp always emits an executable helper there. ⚠️ The flip side of that: since Linux has no prebuild, `npm install` **needs a C/C++ toolchain there** (`make`, `g++`, `python3`), so `install.sh` checks for and installs one alongside Node/tmux/git — a stock Ubuntu 24 server has none and died inside node-gyp with `not found: make`. Do not drop that step. ⚠️ Look in **`prebuilds/<platform>-<arch>/`**, not just `build/Release/`, which does not exist on macOS. Repair is a chmod, never a mandatory rebuild (that would require Xcode CLI tools and deletes `prebuilds/` before compiling): `npm run fix:node-pty` chmods every helper then proves it by really opening a PTY. `spawnPtyWithHelperRepair()` (`utils/node-pty-repair.ts`) wraps every `pty.spawn()` in `session.ts` and self-heals a broken install on the first failure. → [architecture-invariants#node-ptys-macos-spawn-helper-must-be-executable](docs/architecture-invariants.md#node-ptys-macos-spawn-helper-must-be-executable)
+- **User-chosen paths are probed BOUNDED, never with `existsSync`/`statSync`** (#516): a linked case or a `workingDir` can sit on a network mount that stopped answering. A synchronous check there freezes the whole server, and an unbounded async `stat`/`lstat`/`readFile` holds one of libuv's threadpool workers (4 by default, shared with every `fs`, `dns.lookup` and `crypto` call) until the mount returns. On a request or spawn path use `probePath()`/`probePathKind()` (`utils/bounded-path-probe.ts`, read its `@fileoverview`). ⚠️ `unknown` is NEVER `absent`: nothing is created, scaffolded or 404'd on it. Bulk scans keep the stall cap; a request for ONE path the user named may pass `{ pastCap: true }`, which still stops at the ceiling that keeps one worker free; and a helper that would otherwise touch the path skips whatever is still `unknown`. User-facing errors for it go through `describeUnknownPath()`, so a refused probe is not reported as a broken folder.
 - **Headless screenshots: `deviceScaleFactor` MUST be 1, and write unique filenames** — under DSF=2 xterm's WebGL renderer draws glyphs at ~2× nominal size while still *reporting* nominal cell dims, so only the pixels reveal it and only the terminal font looks wrong. And overwriting a fixed output path leaves OS image viewers showing the old render, which reads as "the fix didn't work"; `scripts/capture-real-overview.mjs` mints a timestamped filename per run. Seed the per-device `localStorage` keys (`codeman:skin`, `codeman-font-size`, `codeman-app-settings`) so the capture matches a real device. → [architecture-invariants#headless-screenshot-capture](docs/architecture-invariants.md#headless-screenshot-capture)
 
 **Import conventions**: Utils from `./utils`, types from `./types` (barrel), config from specific `./config/*` files.